Stone Retaining Wall 2*1*0.3m Galfan Galvanized Welded Gabion Box

Stone Retaining Wall 2*1*0.3m Galfan Galvanized Welded Gabion Box

Welded Mesh Gabion Systems: Technical Specifications

Product Definition & Manufacturing
Welded mesh gabions represent engineered containment systems fabricated from high-tensile steel wire welded into uniform grid patterns. The manufacturing process involves precision resistance welding at every wire intersection, creating panels that maintain dimensional accuracy while providing consistent load distribution. These factory-assembled units feature reinforced edges and internal diaphragms that enhance structural performance during filling operations and throughout service life.

Performance Characteristics

• Structural Precision: The welded joint configuration delivers superior load-bearing capacity with minimal deformation, maintaining exact geometrical specifications under substantial earth pressures

• Corrosion Protection: Multiple coating options including zinc-aluminum alloy (Galfan), hot-dip galvanization, and multi-layer polymer coatings provide corrosion resistance in pH ranges from 4.5 to 10.5

• Hydraulic Efficiency: Regular mesh geometry ensures predictable flow characteristics with porosity rates between 30-40%, effectively managing hydrostatic pressures

• Installation Advantages: Pre-engineered connection systems with spiral fasteners or clamping mechanisms reduce assembly time by approximately 40% compared to conventional methods

Engineering Benefits
The rigid matrix structure offers distinct advantages over flexible alternatives, including controlled settlement characteristics and reduced fill material compaction requirements. The system's modular nature permits exact engineering calculations for load distribution and stress points, making it particularly suitable for critical infrastructure projects. Additionally, the uniform surface appearance provides architectural appeal for visible structures.

Project Applications
• Structural retaining walls exceeding 3-meter heights
• Bridge pier protection in high-velocity waterways
• Coastal defense structures with wave impact resistance
• Architectural cladding and landscape features
• Industrial containment walls and security barriers

Quality Assurance
Each unit undergoes rigorous quality verification including:

• Mesh aperture tolerance control within ±3%

• Tensile strength testing of weld points

• Coating thickness verification

• Panel flatness and dimensional checks

Welded mesh gabion systems deliver reliable, long-term performance in demanding environmental conditions, combining structural integrity with maintenance-free service life. The system's predictable behavior under load makes it the preferred solution for engineered structures requiring precise performance specifications.