Galvanized Retaining Wall Gbaion Wire Mesh Gabion Box 2x1x1 m Gabion Baskets

Galvanized Retaining Wall Gbaion Wire Mesh Gabion Box 2x1x1 m Gabion Baskets

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Free Supply Binding Wire / Tie wire / Lacing Wire use for Gabion Project

Gabion baskets, also called gabion boxes, are made of corrosion-resistant, high-strength and ductile galvanized wire or PVC coated wire through mechanical weaving. Wire material is zinc -5% aluminum alloy (galfan), low carbon steel, stainless steel or iron.

Galvanized or PVC coated

Mesh hole : 80*100 mm

Mesh wire : 2.7 mm

Tie wire : 2.2 mm

Selvedge wire : 3.4 mm

Including binding wire for gabion box.

We have 7 machines to produce gabion baskets, and daily production is 30,000 square meters.

the difference between standard gabion baskets and gabion mattresses:

1. Height and Structure

• Standard Gabion Baskets: These are typically taller, with heights usually exceeding 1 foot (0.3 meters). They are box-like structures often used for retaining walls or slope stabilization
• Gabion Mattresses: These are flatter and shorter, with heights generally ranging from 0.15 to 0.5 meters (6 to 20 inches). Their flat design makes them ideal for covering and protecting surfaces like riverbeds and slopes

2. Application

• Standard Gabion Baskets: Commonly used for vertical applications such as constructing retaining walls, creating architectural features, or reinforcing slope.
• Gabion Mattresses: Primarily used for horizontal applications, such as lining riverbanks, channels, and slopes to prevent erosion

3. Flexibility and Stability

• Standard Gabion Baskets: Their height and box-like structure provide more vertical support and are suitable for areas where height is needed for stabilization
• Gabion Mattresses: Their flat design offers better stability on slopes and in areas with high water flow, making them more adaptable to dynamic environments

4. Installation and Aesthetics

• Standard Gabion Baskets: Often stacked vertically to create taller structures. They are more visible and can be used for decorative purposes in landscaping
• Gabion Mattresses: Typically laid horizontally and are less visible once installed. They are more functional and less commonly used for aesthetic purposes

5. Material and Construction

• Both standard gabion baskets and gabion mattresses are usually made from double-twisted hexagonal mesh, which provides flexibility and durability,However, the specific dimensions and configurations may vary based on the intended use.

Step 1: Gather Materials and Tools

• Materials: Gabion mattresses, galvanized wire mesh, wire cutters, gloves, rocks or stones of suitable size, geotextile fabric (optional), stakes or anchors
• Tools: Standard construction equipment like tampers for compacting the rocks

Step 2: Prepare the Site

• Clear the area of debris, vegetation, or obstacles. Ensure the ground is level and compacted to provide a stable base

Step 3: Lay Down Geotextile Fabric (Optional)

• If you want to prevent weed growth or enhance filtration, lay down geotextile fabric on the prepared surface before placing the gabion mattresses

Step 4: Assemble the Gabion Mattresses

• Carefully unfold and assemble the gabion mattresses according to the manufacturer’s instructions. Trim any excess mesh with wire cutters if needed

Step 5: Fill the Gabion Mattresses with Rocks

• Fill the mattresses with durable, angular rocks that interlock tightly within the wire mesh. This provides stability and strength. Fill evenly to achieve uniform weight distribution

Step 6: Compact the Rocks

• Periodically compact the rocks using a tamper or by hand to ensure maximum density and stability. This prevents settling and ensures the mattresses remain firmly in place

Step 7: Stack and Secure the Gabion Mattresses

• If multiple mattresses are needed, stack them on top of each other. Use wire ties or connectors to secure adjacent mattresses together and prevent shifting. Drive stakes or anchors through the mesh into the ground to anchor the mattresses firmly, especially on slopes

Step 8: Inspect and Maintain

• Inspect the structure to ensure everything is secure and properly aligned. Periodically check for signs of erosion or damage and make repairs as needed

Additional Tips

• Flexibility and Permeability: Gabion mattresses are designed to be flexible and permeable, allowing water to flow through while retaining soil. This reduces hydrostatic pressure and prevents erosion
• Environmental Benefits: The voids in the rock fill can become filled with silt over time, promoting vegetation growth and enhancing ecological balance